{"id":4730,"date":"2018-03-27T00:05:29","date_gmt":"2018-03-27T00:05:29","guid":{"rendered":"https:\/\/test-key-technology.pantheonsite.io\/en\/?post_type=news&p=4730"},"modified":"2023-04-08T00:06:01","modified_gmt":"2023-04-08T00:06:01","slug":"key-technology-introduces-veryx-with-sort-to-grade-for-potato-strips","status":"publish","type":"news","link":"https:\/\/www.key.net\/en\/news\/key-technology-introduces-veryx-with-sort-to-grade-for-potato-strips\/","title":{"rendered":"Key Technology Introduces VERYX with Sort-to-Grade for Potato Strips"},"content":{"rendered":"

Key Technology, a member of the Duravant family of operating companies, introduces VERYX\u00ae<\/sup>; digital sorters equipped with their patented Sort-to-Grade\u00ae<\/sup>(STG) software for both wet and frozen potato strips. While VERYX targets all foreign material (FM) for removal, STG recognizes and categorizes every surface defect and the dimensional characteristics of every individual strip and makes each accept\/reject decision based on how it will impact the aggregate \u2018in the bag\u2019 grade as defined by the processor. By controlling the output for defect types that must be managed to a particular grade or \u201cspec,\u201d VERYX with STG accurately maintains the most complex final product specifications without operator intervention while increasing yields by one to three percent and enabling processors to eliminate mechanical length grading.<\/p>\r\n

\u201cWhen Key introduced the world\u2019s first Sort-to-Grade capability for our legacy sorters four years ago, it transformed how processors can sort potato strips. Since then, we\u2019ve been continually refining the software to enhance its functionality and process value. Now, we\u2019re introducing Sort-to-Grade for our advanced VERYX sorters,\u201d said Marco Azzaretti, Advanced Inspection Systems Product Manager at Key. \u201cThis powerful software is field proven to deliver the required grade at the maximum process yield.\u201d<\/p>\r\n

When the target grade permits a certain measure of minor defects to be present, a VERYX STG sorter will pass only the allowed amount of that defect type. By controlling the quality of the output to a defined grade, STG ensures the final product specification is consistently met. By accurately passing only the allowed defects, STG maximizes process yield. The intelligent STG software algorithms operate fully automatically, eliminating the need for manual adjustments and dramatically reducing the need for operator intervention.<\/p>\r\n

STG can profile the length of each potato strip as well as any surface defects that may appear on the potato strip. VERYX with STG can be programmed to reject strips that are too short or too long for the grade while managing the distribution of strip lengths within multiple user-defined categories (\u201clength bins\u201d) between those two absolutes. If the grade allows for a given percentage of all strips to be between X and Y in length, another percentage to be between Y and Z in length and so on, STG will make accept\/reject decisions to deliver exactly the required length profile.<\/p>\r\n

\u201cThis length sorting capability has game-changing implications \u2013 it means a processor can eliminate mechanical length grading equipment,\u201d explained Azzaretti. \u201cCompared to mechanical graders, an intelligent length-grading digital sorter like VERYX offers many advantages. Of course, the sorter removes FM and defects at the same time it is length-grading, which adds enormous value. By eliminating mechanical graders, the processor reduces their capital costs and frees up floor space at the same time they remove a potential source of FM introduction and reduce maintenance and sanitation expense. Also, operational versatility is significantly improved because a sorter\u2019s length grading parameters are instantly managed on the user interface, without having to make mechanical adjustments.\u201d<\/p>\r\n

All sorters make accept\/reject decisions by comparing the defect and\/or the dimensions of each object to predetermined criteria. Without STG, those decisions are made as a sequence of one-off decisions, regardless of final \u2018in the bag\u2019 quality results. Historically, an operator has had to adjust the sorter\u2019s accept\/reject thresholds subjectively in an effort to make grade given inevitable fluctuations in the quality of incoming product. This traditional approach to sorting can result in too many defects being rejected, creating significant yield loss and, when incoming defect loads spike, final grade specifications can be missed.<\/p>\r\n

\u201cLike \u2018cruise control\u2019 on a vehicle, STG automates adjustments to dynamically maintain a consistent outcome despite constant variations in incoming product quality characteristics. Our powerful STG algorithms far surpass a human\u2019s ability to manage the sorter,\u201d added Azzaretti.<\/p>\r\n

VERYX sorters feature an advanced recipe-driven operation. When VERYX is equipped with STG, sort recipes include the definitions and acceptable volumes of specific surface defects and the desired distribution of strip lengths for every customer grade specification. This ensures consistent performance of the sort day in, day out and achieves repeatable results when running the same product on multiple lines using the same sort recipe. It also enables an operator to switch to run a different grade at the touch of a button. With VERYX, operator qualification requirements are dramatically reduced, allowing a minimally skilled operator to become a proficient user of the system in less than one hour.<\/p>\r\n

Key\u2019s family of VERYX sorters includes belt- and chute-fed systems in various widths to satisfy a wide range of capacity requirements.<\/p>\r\n

For more information on Key\u2019s VERYX, visit\u00a0https:\/\/www.key.net\/products\/other\/<\/a>.<\/p>\r\n

About Key Technology, Inc.<\/h3>\r\n

Key Technology is a global leader in the design and manufacture of automation systems including digital sorters, conveyors and other processing equipment. Applying processing knowledge and application expertise, Key helps customers in the food processing and other industries improve quality, increase yield and reduce cost. Key manufactures its products at its headquarters in Walla Walla, Washington, USA; Beusichem, the Netherlands; Hasselt, Belgium; and Redmond, Oregon, USA. Key offers customer demonstration and testing services at five locations including Walla Walla, Beusichem, and Hasselt as well as Sacramento, California, USA and Melbourne, Australia; and maintains a sales and service office in Santiago de Queretaro, Mexico.<\/p>\r\n

About Duravant<\/h3>\r\n

Headquartered in Downers Grove, IL, Duravant is a global engineered equipment company with manufacturing, sales and service facilities throughout North America, Europe and Asia. Through their portfolio of operating companies, Duravant delivers trusted end-to-end process solutions for customers and partners through engineering and integration expertise, project management and operational excellence. With worldwide sales distribution and service networks, they provide immediate and lifetime aftermarket support to all the markets they serve in the food processing, packaging and material handling sectors. Duravant\u2019s market-leading brands are synonymous with innovation, durability and reliability. Visit\u00a0www.duravant.com<\/a>.<\/p>","protected":false},"template":"","class_list":["post-4730","news","type-news","status-publish","has-post-thumbnail","hentry"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.key.net\/en\/wp-json\/wp\/v2\/news\/4730"}],"collection":[{"href":"https:\/\/www.key.net\/en\/wp-json\/wp\/v2\/news"}],"about":[{"href":"https:\/\/www.key.net\/en\/wp-json\/wp\/v2\/types\/news"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.key.net\/en\/wp-json\/wp\/v2\/media\/4725"}],"wp:attachment":[{"href":"https:\/\/www.key.net\/en\/wp-json\/wp\/v2\/media?parent=4730"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}