Key Technology Introduces New Veo™ DS Sorter for Seed Corn Ears
November 12, 2014 – Key Technology expands its popular Veo™ family of seed corn ear sorters with the introduction of the new Veo DS, which will be exhibited at Seed Expo. Featuring top- and bottom-mounted sensors, Veo DS offers double-sided inspection, providing the highest detection capabilities to identify and remove seed corn ears with remaining husk as well as defects and foreign material from the product stream. By automating inspection, Veo sorters maximize product quality and improve process efficiency while reducing husk room labor by 75 percent or more.
Key now offers its range of Veo 16, 12, and 8 as well as Veo Max models each with double-sided or single-sided inspection and either two-way or three-way sorting to meet the needs of every seed corn ear processor operating any husker of any size. The complete family of Veo sorters inspects from 1500 to 4500 ears of corn per minute, achieving up to 98 percent sorting efficiency with gentle handling that prevents kernel loss.
“With more than 250 sorters in use around the world, Veo is the most widely adopted and successful seed corn ear sorter on the market. Most of the Veo sorters installed have been in operation for multiple seasons, and not one has experienced a critical failure. They are robust and field-proven to ensure accurate performance and maximum uptime from the beginning of the season to the end, year after year,” said Marco Azzaretti, Advanced Inspection Systems Product Manager at Key Technology.
All Veo sorting systems feature an integrated Iso-Flo® vibratory infeed designed specifically for seed corn ears. Leveraging Key’s extensive product handling expertise, the infeed is a critical aspect of the sorting system that receives the output from the husker and arranges the ears in a singulated monolayer for optimal presentation to the sorter’s vision system. Providing an ideal view of each object maximizes the effectiveness of the Veo inspection process.
Veo is easy to install and easy to use. Key designed Veo to fit through a standard door frame and be installed downstream of any husker of any size from any manufacturer, with minimal changes to existing husk room layouts. “We can install, train, and start sorting in the same day. With only two hours of training, a new operator will be 100 percent proficient. It’s an intuitive process to manage the sort parameters via the graphical user interface on the touchscreen control panel,” noted Azzaretti.
Veo sorters can be controlled individually or networked to enable multiple sorters to be managed at the same time, including remotely. Veo’s real-time and on-demand diagnostics minimize costly downtime and alert the operator about conditions that could compromise inspection performance. Veo’s Information Analytics function enables the collection of statistical data about the product, defects, and sort operation.
Prior to the introduction of the first Veo in 2010, seed corn processors relied largely on laborers to inspect ears after the automated husking operation and remove ears with significant husk remaining. Excess husk can inhibit the downstream drying process and affect seed quality. Attending to a 16-lane husker, which typically requires five to eight laborers without Veo, will need only one or two laborers with Veo. Ears with residual husks are gently deflected, to be circulated back to the husker.
All Veo sorters are available as two-way or three-way inspection systems. With three separate discharge streams, seed corn processors dedicate one reject stream to removing unhusked ears, which are routed back to the husker, while the second reject stream is dedicated to waste product and FM, leaving the accept stream to receive only good ears ready to go on to further processing. Two-way Veo sorters can easily and economically be upgraded in the field to the three-way configuration.
Compared to manual inspection, Veo identifies more subtle visual characteristics and maintains better consistency over time to improve product quality and enhance process efficiency. Key’s proprietary sensors, coupled with intelligent software, recognize color, shape, size, and texture to detect and remove ears with husk remaining, even when the husk is the same color as the kernels. Veo can sort any size and variety of seed corn ear, including yellow corn on red cob, yellow corn on white cob, and white corn on white cob. It detects multiple mold colors.For husk sorting, the user defines the exact amount of husk coverage that is desired to actuate Veo’s reject system. Users can also define Veo’s accept/reject thresholds to pass or remove rogue ears, immature ears, bare or partially bare cobs, diseased kernels, ears with mold, stalks, shanks, and nubbins as well as small trash like stones and other organic and inorganic foreign material (FM) in the product stream.
The typical line configuration has a Veo sorter dedicated to an upstream husker. Veo 16, 12, and 8 offer maximum capacities of up to 3000, 2250, and 1500 ears of corn per minute respectively to handle the throughput of 16-, 12-, and 8-lane huskers. Veo Max offers an alternative line configuration by enabling the output of multiple huskers to be consolidated and fed to a single high-capacity sorter that can inspect up to 4500 ears of corn per minute.About Key Technology, Inc.
Key Technology (NASDAQ: KTEC) is a global leader in the design and manufacture of process automation systems including digital sorters, conveyors, and processing equipment. Applying processing knowledge and application expertise, Key helps customers in the food processing and other industries improve quality, increase yield, and reduce cost. An ISO-9001 certified company, Key manufactures its products at its headquarters in Walla Walla, Washington, USA and in Beusichem, the Netherlands; Hasselt, Belgium; and Redmond, Oregon, USA. Key offers customer demonstration and testing services at five locations including Walla Walla, Beusichem, and Hasselt as well as Sacramento, California, USA and Melbourne, Australia; and maintains a sales and service office in Santiago de Queretaro, Mexico.